Honeywell Air Cleaner 69 1866 01 User Manual

Media Air Cleaner  
INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL  
Contents  
How Your Media Air Cleaner Works............................................................................................................................................  
How You Can Maintain Your Media Air Cleaner..........................................................................................................................  
Read Before You Begin installing Your Media Air Cleaner..........................................................................................................  
How to Install Your Media Air Cleaner.........................................................................................................................................  
3
3
4
5
69-1866-01  
 
MEDIA AIR CLEANER  
IMPORTANT  
Failure to replace the filter cartridge on a regular  
CAUTION  
basis may result in decreased system performance  
and possible damage to HVAC components.  
Sharp Edges Installation Hazard. Can cause  
personal injury.  
Wear gloves and safety glasses when handling  
media air cleaner or sheet metal components.  
READ BEFORE YOU BEGIN  
INSTALLING YOUR MEDIA AIR  
CLEANER:  
Included in the Box  
This box contains the following items:  
Media Air Cleaner Cabinet and Door  
CF200 Media Air Filter  
Instruction Manual  
When installing this product...  
1. This product is intended only for very experienced do-  
it-yourself or professional installers. Installation of  
this product requires disassembling and reassembling  
furnace duct work. Depending on the application this  
may require building metal duct transitions, re-routing  
ductwork, or cutting holes in the furnace cabinet. If you  
are not comfortable installing this product please con-  
tact a licensed HVAC installer to have this device pro-  
fessionally installed.  
Not Included  
Depending on your installation you may need one or more of  
the following to install the air cleaner:  
Duct Tape or Mastic  
Sheet-metal Screws, Rivets, or Slip-joints  
Sheet-metal Ducts (size depends on installation)  
Sheet-metal Transitions (depends on installation)  
Turning Vanes (depends on installation)  
2. Read these instructions carefully before beginning.  
Failure to follow them could damage the media air filter  
or cause a hazardous condition.  
3. Check the ratings given in the instructions and on the  
media air cleaner to make sure the product is suitable  
for your  
Required Tools  
You will also need at least the following tools to complete the  
installation:  
Tin snips  
Screwdrivers  
Drill and drill bits  
Pliers  
application.  
Gloves  
Safety Glasses  
WARNING  
Can cause personal injury or equipment damage.  
Do not cut or drill into any air conditioning or electrical  
accessory.  
Disconnect furnace and accessory power supplies  
before  
installing or servicing media air cleaner.  
3
69-1866—01  
 
MEDIA AIR CLEANER  
HOW TO INSTALL YOUR MEDIA AIR CLEANER  
IMPORTANT:  
Due to differences in how furnaces are installed, it is impossible to provide detailed instructions that cover every installa-  
tion. The following instructions provide general guidelines on installation of the Media Air Cleaner. It is the responsibility  
of the installer to determine how to properly install the Media Air Cleaner in accordance with local codes, standards, and  
accepted building practices.  
Determine Best Location for Media Air Cleaner  
CAUTION  
Equipment Damage Hazard. Can damage or  
destroy  
HVAC equipment.  
Only install Media Air Cleaner on the return air duct.  
Select a location to mount the media air cleaner on the return  
plenum. See Figs. 3 to 9.  
The media air cleaner should be installed such that  
all of the air passing through the HVAC system is  
circulated through the air cleaner.  
The best location is in the return air duct next to the  
blower compartment.  
Do not mount in the supply air duct.  
If installing media air cleaner in system with  
humidifier, avoid applications where water mist will  
reach the filter cartridge.  
M13642  
The media air cleaner can be mounted in any  
position.  
The metal cabinet is strong enough to support the  
weight of furnace and evaporator coil.  
Fig. 3. Highboy furnace with side installation. Media air  
cleaner is mounted vertically where return enters side  
inlet of furnace.  
Choose a location that is readily accessible for  
replacing the filter. Allow at least 26 in. clearance in  
front of the unit for removal of the filter cartridge.  
Do not install in locations that get colder than -40° F  
or hotter than 140° F.  
Make sure filter pressure drop will not negatively  
impact system performance. See Fig. 10.  
Media air cleaner dimensions are given in Fig. 11.  
Make sure the Media Air Cleaner is located at least 3  
feet away from any ultraviolet air treatment system,  
such as the Honeywell RUVLAMP1.  
NOTE: Every installation is unique. Installer is responsible  
for ensuring that installation is in accordance with all  
local building codes and standards.  
M940A  
Fig. 4. Highboy furnace with installation beneath furnace.  
Media air cleaner is mounted horizontally where return  
enters from below.  
69-1866—01  
4
 
MEDIA AIR CLEANER  
M941A  
Fig. 5. Highboy furnace with closet installation. Media air  
cleaner is mounted vertically on furnace between furnace  
and louvered return air opening in closet door.  
M943A  
Fig. 7. Downflow furnace with media air cleaner mounted  
horizontally in return duct just above furnace.  
M942A  
Fig. 6. Lowboy furnace with media air cleaner mounted  
horizontally in return duct just above furnace and  
opposite heating duct.  
5
69-1866—01  
 
MEDIA AIR CLEANER  
M944A  
Fig. 8. Central return installation with media air cleaner mounted horizontally in central return duct.  
M945A  
Fig. 9. Horizontal furnace with media air cleaner mounted vertically in return duct near furnace.  
FILTER SIZE  
20 X 25  
16 X 25  
0.300  
1
0.250  
0.200  
0.150  
0.100  
0.050  
0.000  
0
500  
1000  
AIRFLOW (CFM)  
1500  
2000  
1
WHEN FIRST INSTALLED. PRESSURE DROP INCREASES AS FILTER  
BECOMES LOADED. REPLACE FILTER WHEN PRESSURE DROP  
REACHES 0.5 IN. WC. (0.1 kPa).  
M13644  
Fig. 10. Pressure drop versus airflow of CF200A media filter.  
69-1866—01  
6
 
MEDIA AIR CLEANER  
1
8
(29)  
1
DIM. B  
(SEE TABLE)  
DIM. A  
(SEE TABLE)  
7
8
(22)  
7
8
(22)  
3
4
5
6
DIM. C (SEE TABLE)  
DIM. D (SEE TABLE)  
8
(171)  
(16)  
RMAC SIZE  
DIM. A  
DIM. D  
DIM. B  
DIM. C  
IN.  
IN.  
IN.  
MM  
IN.  
MM  
MM  
MM  
IN.  
MM  
406 X 635  
406 X 508  
16 X 25  
16 X 20  
14 7/16  
14 7/16  
367  
367  
16 3/16  
16 3/16  
411  
411  
23 1/4  
18 1/4  
591  
457  
25 1/2  
20 1/2  
648  
521  
M13643  
Fig. 11. Air cleaner dimensions.  
Determine Sheet-Metal Requirements  
The media air cleaner is adaptable to all new or existing for  
forced air heating and cooling systems used in residential  
applications. Some applications may require transitions,  
turning vanes, or duct offsets for proper installation of the  
media air cleaner.  
DUCT SIZE CHANGED GRADUALLY TO PREVENT TURBULENCE.  
20 DEGREE EXPANSION PER SIDE PER  
FITTING (4 IN. PER RUNNING FOOT  
[100 MM PER 300 LINEAR MM])  
RETURN AIR  
DUCT  
1. Transitions  
Transitions are needed when the duct is a different  
size than the air cleaner cabinet.  
Use gradual transitions to reduce air turbulence and  
increase efficiency. See Fig. 12.  
TRANSITION FITTING  
Use no more than 20 degrees (about 4 in. per  
running foot) of expansion on each side of the  
transition fitting.  
M947B  
MEDIA AIR CLEANER CABINET  
Fig. 12. Typical duct transitions.  
7
69-1866—01  
 
MEDIA AIR CLEANER  
2. Turning Vanes  
If the media air cleaner is installed next to an elbow  
TURNING  
VANES  
or angel fitting, add turning vanes inside the angle to  
distribute airflow more evenly across the face of the  
media. See Fig. 13.  
Turning vanes must be properly secured to prevent  
movement.  
3. Duct Offsets  
If the duct connection to the furnace in a side  
installation is less than 7 in. you will need to add an  
offset. See Fig. 14.  
Turning vanes may be required to distribute air flow  
evenly.  
M5651  
Fig. 13. Turning vanes help distribute airflow evenly over  
media.  
OFFSET  
LESS  
THAN  
7 in.  
(178 mm)  
AT LEAST  
7 in.  
(178 mm)  
1
1
REQUIRED TURNING VANES HELP DISTRIBUTE AIRFLOW EVENLY.  
M948A  
Fig. 14. Typical use of duct offsets to make room for  
media air cleaner.  
Prepare Furnace for Installation  
1. Disconnect power to your heating and cooling system  
and remove power from any ultraviolet air treatment  
system that is installed.  
2. Remove and discard existing furnace filter. See Fig. 15.  
3. Remove furnace blower compartment access cover.  
See furnace owners' or installation manual for details.  
4. Thoroughly clean the blower compartment using a  
power vacuum (Shop-Vac).  
FAN  
ACCESS  
PANEL  
NOTE: Media Air Cleaner cannot remove dirt that has set-  
tled in the blower compartment and distribution  
ducts.  
EXISTING 1 IN.  
FURNACE  
FILTER  
M13645  
Fig. 15. Typical use of duct offsets to make room for  
media air cleaner  
69-1866—01  
8
 
MEDIA AIR CLEANER  
Disconnect Existing Ductwork  
NOTE: Skip this step if the media air cleaner is being  
installed on a new system without existing duct that  
needs to be removed or modified.  
1. Review the installation location and verify that there is  
adequate clearance for removal and replacement of the  
filter cartridge. See Fig. 16.  
2. Make sure that all sheet-metal components, such as  
transitions and duct offsets, are available.  
3. Carefully disconnect the existing ductwork where the air  
cleaner cabinet is to be installed.  
NOTE: Disconnecting ductwork may require removing exist-  
ing duct tape, removing sheet metal screws, cutting  
metal duct, or breaking sealed joints.  
26 IN.  
(637 MM)  
MINIMUM  
M13646  
Fig. 16. Check for clearance to change filter.  
Fasten Cabinet to Furnace or Duct  
1. Remove door and filter cartridge from air cleaner cabinet. See Figs. 1 and 2.  
2. Temporarily place the air cleaner cabinet in position, oriented as it will be when installed.  
3. Make sure unit sits securely in position. Place blocks or other support materials under cabinet, as necessary.  
4. Create or enlarge opening in the furnace or duct to match the air cleaner cabinet opening.  
5. Attach the air cleaner cabinet securely to the furnace using any of the following:  
Drill holes and fasten with sheet metal screws or rivets. (If you are drilling, use locking pliers to help hold the unit in place  
while drilling.)  
Use slip joints.  
NOTE: Make sure fasteners do not interfere with installation and removal of the filter.  
Install Turning Vanes  
1. Install turning vanes wherever an abrupt 90 degree elbow is against the media air cleaner cabinet.  
2. Secure turning vanes using sheet metal screws or rivets, as appropriate.  
Fasten Ductwork to Cabinet  
Fasten side of media air cleaner cabinet to ductwork using sheet metal screws, rivets, or slip joints, as appropriate.  
NOTE: Make sure fasteners do not interfere with installation and removal of the filter.  
Reconnect Existing Ductwork  
1. Connect remaining ductwork using sheet metal screws, rivets, or slip joints, as appropriate.  
2. Add support straps and bracing to prevent excessive movement.  
Seal Duct Joints  
1. Seal all duct joints in the return air system between media air cleaner cabinet and the furnace.  
NOTE: Use only duct-rated metalized tape or mastic to seal duct connections.  
9
69-1866—01  
 
MEDIA AIR CLEANER  
Install Filter Cartridge  
1. Slide filter cartridge into cabinet, making sure the “AIR  
FLOW” arrow on the cartridge is in the direction of air  
flow (pointing towards furnace).  
MARK AIR FLOW  
DIRECTION  
WITH PERMANENT  
MARKER  
2. Record installation date in the space provided on the  
replacement filter cartridge. See Fig. 17.  
3. Insert the tab on the bottom of the door into the slot in  
the cabinet.  
AIR FLOW  
Make sure the air flow is in  
the direction of the arrow.  
4. Swing door closed and press it firmly into place.  
NOTE DIRECTION  
OF AIR FLOW  
16 25  
X
NOTE: It is recommended that you use a permanent marker  
to draw an arrow showing the proper air flow direc-  
tion on the top of the cabinet, for future reference.  
See Fig. 17.  
This Filter Fits:  
Honeywell 20x25 Air Cleaners  
®
®
Aprilaire Space-Gard Model 2200  
Air Cleaners*  
(TOWARDS FURNACE)  
MERV  
12  
2.5 meters per second  
FURNACE  
Choose better indoor air for your family  
by installing Honeywell solutions.  
You’ll enhance your comfort and peace of mind.  
For information on installation of these  
solutions visit our website at  
Ultraviolet Air Treatment System  
Zap airborne germs and prevent mold growth  
on air conditioning coils  
Whole-House Air Cleaner  
high percentage of airborne particles  
Trap  
a
Whole-House Humidifier  
Moisturize parched air to minimize adverse  
health effects and protect woodwork in  
your home.  
Zoning System  
Control temperature by area in your home,  
adding convenience and improving comfort  
Perfect Window™ Air Exchanger  
Ventilate your home to assure fresh air  
while minimizing energy loss  
Programmable Thermostat  
Save up to 30% in annual energy costs  
with this easy-to-use thermostat that’s  
accurate to within +/-  
1
WRITE FILTER  
INSTALLATION DATE  
HERE  
Replace filters every 12 months, or  
more often if the filter appears dirty  
to the point of blocking air flow  
through the heating/cooling equipment.  
DATE INSTALLED:  
1/1/2006  
Sign up on our web site for  
free filter change reminder service.  
*Aprilaire® and Space-Gard® are registered trademarks of  
Research Products Corporation.  
M13647  
Fig. 17. Install furnace filter and mark airflow direction.  
CHECKOUT  
1. Complete the following checklist:  
Filter cartridge inserts and removes easily.  
Make sure the “AIR FLOW” arrow on the filter cartridge is in the direction of air flow (pointing towards furnace).  
Turning vanes and transitions, if used, are properly installed.  
All joints in sheet-metal are sealed.  
All sheet-metal connections are complete.  
Ductwork is securely fastened and supported  
Original furnace filter has been removed and blower compartment is clean.  
Media air cleaner door is securely installed.  
2. Replace any access doors removed during installation or checkout.  
3. Reconnect power to the heating and cooling system and restore power to any ultraviolet air treatment system that was  
disconnected.  
4. Run the furnace or cooling system through one complete cycle to make sure the system operates as desired.  
or call:1-800-345-6770 x531  
IMPORTANT  
Please read these instructions and keep them in your records.  
69-1866—01  
10  
 
MEDIA AIR CLEANER  
Limited Warranty  
Honeywell warrants this product, excluding bulbs, to be free from defects in the workmanship or materials, under normal use and  
service, for a period of one (1) year from the date of purchase by the consumer. If, at any time during the warranty period, the  
product is defective or malfunctions, Honeywell shall repair or replace it (at Honeywell’s option) within a reasonable period of  
time.  
If the product is defective, return it, with a bill of sale or other dated proof of purchase, to the retailer from which you purchased it.  
This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the  
defect or malfunction was caused by damage which occurred while the product was in the possession of a consumer.  
Honeywell’s sole responsibility shall be to repair or replace the product within the terms stated above. HONEYWELL SHALL NOT  
BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES  
RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF ANY WARRANTY, EXPRESS OR IMPLIED, OR ANY  
OTHER FAILURE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential  
damages, so this limitation may not apply to you.  
THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS PRODUCT. THE DURATION OF  
ANY IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE, IS HEREBY LIMITED TO THE ONE YEAR DURATION OF THIS WARRANTY. Some states do not allow limitations  
on how long an implied warranty lasts, so the above limitation may not apply to you.  
This warranty gives you specific legal rights, and you may have other rights which vary from state to state.  
If you have any questions concerning this warranty, please write Honeywell Customer Relations, 1985 Douglas Dr. N MN10-  
1461, Golden Valley, MN 55422 or call 1-800-468-1502, Monday-Friday, 7:00 a.m. to 5:30 p.m., Central time. In Canada, write  
Honeywell Limited/Honeywell Limitée, 35 Dynamic Dr., ON15, Scarborough, Ontario M1V4Z.  
11  
69-1866—01  
 
MEDIA AIR CLEANER  
Automation and Control Solutions  
Honeywell International Inc.  
1985 Douglas Drive North  
Golden Valley, MN 55422  
customer.honeywell.com  
Honeywell Limited-Honeywell Limitée  
35 Dynamic Drive  
Scarborough, Ontario M1V 4Z9  
® U.S. Registered Trademark  
© 2009 Honeywell International Inc.  
69-1866—01 E.K. Rev. 05-09  
 

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